FETTE Compacting - FE35

Manufactured by  FETTE Compacting
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The FE35 is the second machine in the new FE Generation. It offers customers the fastest product changeover of all tablet presses in its class.

THE FASTEST FOR PRODUCT CHANGEOVERS       
       
The FE35 is the second machine in the new FE Generation. It offers customers the fastest product changeover of all tablet presses in its class.       
       
The FE35 is a single rotary press that can be fitted with up to 51 punch stations, enabling the production of approximately 370,000 tablets per hour. However, it is the rapid product changeover that makes this new machine so efficient: For example, Fette Compacting estimates that the turret can be removed within a mere 15 minutes. All other components of the new machine are also optimized for fast changeover.       
       
Fette Compacting has successfully implemented many innovations introduced last year with the FE55 to the second machine of the new FE Series. With the newly-developed Filling Unit, customers can increase the product output or the production capacity with a wide array of products up to 100%. The die table segments in the FE35 are also a new development. Despite a larger pitch circle diameter of 325mm, these segments have the same weight as segments with a smaller pitch diameter.       
       
The FE35 is the only machine in its class with upper and lower compression rollers that can be adjusted automatically, as well as compression measurement cells with integrated measuring amplifiers and drive units with a new position measurement system. This results in much shorter refitting times – operators no longer have to move to reference marks after a turret change, and can calibrate the measurement cells at the operations terminal using software.       
   
The FE35 features the completely new Human Machine Interface developed by Fette Compacting. Peripheral devices can be connected via a standardized plug-and-play interface, in which all the cables and the dust extraction unit are integrated.       
       
The mechanical design of the FE35 is also new. The optimized structural frame allows for low-vibration operation and reduces noise output. The new direct torque drive features an enormous reserve capacity, easy maintenance and low heat generation. This is made possible in part by the revised cooling design of the drive compartment. Customers may choose between an integrated and an external switch cabinet. As with the FE55, the housing of the FE35 is made of an FDA-approved high-performance polymer.
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Features of FE35
           
  • Innovative filling system for easy, reliable feeding, even of demanding product mixtures       
  • New rotor design for maximum yields, minimum product lost and easy        changeover       
  • New compression stations for fast format and product changeover       
  • Novel internal tablet discharge for guaranteed uninterrupted production       
  • New, flexible vacuum cleaning system for short cleaning cycles       
  • Plug-and-play connection for peripheral equipment       
  • Only 10 components have to be dismantled to replace the turret – and no tools are needed       
  • Clear process graphics showing all necessary parameters       
  • Backwards compatible hot-keys for machine operation       
  • Individually configurable parameter lists + Fast, easy machine operation       
  • Terminal made of FDA-certified high performance polymere       
  • HMI and software identical to the FE series       
  • Easy, intuitive operation through self-explanatory pictograms       
  • Direct access to Fette Compacting presses       
  • 12 fast-access pictogram buttons + Direct access to the main functions       
  • Smooth, easily cleaned surfaces       
  • Operator can operate the machines in the FE series intuitively       
General Specifications
Depth 1000 mm
Height2040 mm
Width 1000 mm
Power Requirements 400
Weight2800 kg
Additional Specifications

Number of punch stations:       
51        
Punch type:       
FS12        
Tablet output units/h:        
45,900 min. 367,200 max.        
Max. pre-compression force:        
80*kN        
Max. main-compression force:        
80*kN        
Max. tablet diameter:        
11mm        
Max. filling depth:        
22mm        
Max. tablet thickness:       
10mm        
Pitch cylinder diameter:        
325mm        
Die table rotation speed:        
15–120mm        
Punch shaft diameter:       
12mm       
Punch length:       
133.6mm        
Upper punch insertion depth:        
1– 4mm

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