FETTE Compacting - FE55

Manufactured by  FETTE Compacting
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The FE55 sets new industry standards within three key areas: productivity, flexibility and availability.

The FE55 is the first tablet press of a new generation of machines. It sets new industry standards within three key areas: productivity, flexibility and availability. The tablet production process has become significantly more efficient.             
             
The FE55 is the first machine of its size with which users can serially produce more than 90 percent of all tablet types without any additional investments or costly upgrades. This is made possible, among other things, by the three press stations which are integrated into one machine. Thus, as a result, users are able not only to produce mono- and bi-layer tablets, but also to compress non-granular powder directly.             
             
The new filling system guarantees effortless filling, even when using complex powder mixtures that tend to form bridges with conventional filling systems. The innovative Kegel filling unit has far fewer mechanical parts and fills the dies virtually directly without redirecting the material over several wheels as in the past.              
             
One feature which guarantees high performance during production is the unique ratio of punches to area (up to 87 punches on 1.6 square meters). In addition there is a newly patented first layer sampler for the production of bi-layer tablets. Instead of the usual 20 seconds required, sampling of the first layer takes only four seconds, thanks to a pneumatically adjustable compression roller. An innovative, internal tablet outlet chute ensures uninterrupted and smooth production. A special control mechanism prevents sample tablets or damaged tablets from blocking the outlet.
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Features of FE55
TRI.EASY-Design: Simply efficient     An equally important factor in the productivity of the system is the TRI.EASY-Design. The idea behind this concept is that technology can only be efficient when it is equally easy (EASY) in all three (TRI) aspects: operation, refitting and maintenance. Hence, the TRI.EASY design focuses on the user and guarantees smooth operation.         The table upon which the filling unit stands can be manually adjusted in 30 micrometer increments. This enables users to ensure the filling unit is always optimally positioned over the segments. It is equally simple to change the turrets. After users have parked the pressing units, they are able to change the turret without any physical exertion thanks to a specially designed tool that is integrated in the machine.         Easy-access to all components     The 360-degree accessibility of the machine ensures that its parts and components are easily accessible not only during operation and product changes, but also during repairs and maintenance. All the components of the FE55 have been designed to be easily dismantled and cleaned. Fette Compacting has also focused on user-friendliness in the FE55’s completely redesigned Human-Machine-Interface. Users are able to monitor all the press’s operations via the 19" touchscreen.
                 
  • Plug & Play design             
  • Dismantling and assembly without tools             
  • Machine controller detects the turret configuration             
  • Identical compression rollers for all stations             
  • Load cells can be change without removing the gear box             
  • High-resolution load cell can be easily installed for special aaplications             
  • New filling devices for maximum productivity             
  • Easy to clean thanks to small components             
  • No tools required for assembly or dismantling             
  • Downward-compatible three-chamber FOM             
  • Height adjustment via a central slide ensuring absolute repeatability             
  • Height-adjustable in steps of 30 Μm             
  • Tablet sample of the first layer can be taken in less than 5 seconds during production             
  • 360° access             
  • Smooth-running compression rollers ideally suitable even for lower compression forces             
  • Pneumatically-adjustable compression rollers for first-layer sampling             
  • Fette Compacting patented first-layer sampling             
  • 250 mm compression rollers for maximum compression dwell time             
  • Control components are separate from power components             
  • Fewer plug-in connections mean easier setup             
  • Dust-proof and hermetically-sealed switch cabinet             
  • Turret with coding ring; controls recognize the configuration             
General Specifications
Power Requirements 400
Weight3900 kg
Additional Specifications

Number of punch stations:           
87            
Punch type:           
FS12            
Tablet output units/h:           
min. 78,300            
max. 626,400            
Max. compression force 1:            
100kN **            
Max. compression force 2:           
100kN **            
Max. tablet diameter:           
11mm            
Max. filling depth 1st layer:           
18 mm            
Max. filling depth 2nd layer :           
8 mm            
Max. tablet thickness 1st layer:           
10 mm            
Max. tablet thickness 2nd layer:           
12.5 mm            
Pitch circle diameter:           
550 mm            
Turret revolutions per minute:           
15 – 120 mm-1            
Punch shaft diameter:           
12 mm            
Punch length:           
133.6 mm            
Upper punch insertion depth:           
4 (8) mm 1–            
Dimensions:           
1270 x 1254 x 2040 mm     
     
** FS12 punches only permit up to 25 kN

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